Saturday, August 10, 2013

Construction: Week 33 - The Project Moves Forward

Here's this week's photos annotated with progress in each area.

Note to readers: Check out the previous article (Week 32: Engines and Plans).  It contains some very interesting history.

Starboard side.  Fiberglass touch-up

Fore Deck: VIP hatch, bow seat and storage cover, LED lights, chain locker hatch

Port Side. No change

Aft view.  Fiberglass touch-up completed (Note blue tape has been removed)

Flybridge / Boat Deck.  Underside piece of boat deck (ceiling of walk-arounds) installed

VIP: Shelves, hatch and ceiling framed

Guest SR: Top bunk installed

Master looking forward.  Teak veneer on all bulkheads

Master looking to port

Master looking aft

Pilot House: Junction box for wiring (Note: Each wire is tagged)

Pilot House looking to port awaiting settee

Pilot House looking to starboard awaiting stair to flybridge

Looking aft from the pilot house

Salon forward: Cabinet to starboard, shelf of galley bulkhead

Salon looking aft: TV cabinet with lift and AV cabinet, wall sconce wiring, teak veneer on aft bulkhead

Engine Room: Air vents over fuel tanks and protective covers on engines


Lazarette: Auxiliary tanks enclosed, framing on catwalk, florescent lights installed

Lazarette: Aft bulkheads for storage lockers on either side.  Stainless steel pads for struts

Friday, August 9, 2013

Construction: Week 32 - Engines and Plans

I was on Cape Cod visiting with Lesley, Scott and Amelia when I received my Week 31 Friday photos (8/2) and was a bit disappointed as there appeared to be little progress.  Missing also were photos of the engine room and lazarette.  This promoted a call to Mike at Outer Reef requesting an update on when the boat would be finished and shipped.

Monday, I received a note saying that the engines has been installed that morning.  That was big news and a major milestone.

Cat C9 ACERT engines viewed from above with port engine still attached to the crane

View of engines looking forward
The note further explained that sea trials would be in early November with expected completion at the end of November.  Assuming that a ship is available, we could expect delivery in Fort Lauderdale around Christmas.  Commissioning will take at least three week so we have a reasonable expectation of starting to cruise in late January. 

This news allowed us to start making plans.  The first was a decision to allow Outer Reef to show the 63 in the Miami Boat Show on February 14.  This is a win-win for both parties as I am contractually committed to 4 boat shows.  Our version of the 63, the LRMY (Long Range Motor Yacht), is the first of its kind in the US.  All other have been delivered over seas..  The second was a call to Sarasota to book our Palm Air rental home (which was available) for the month of December. 

The next decision involved our summer 2014 New England cruising plans.  While this had nothing to do with the boat's completion and/or delivery, the fact that I was in Boston area afforded the opportunity to research marinas.  We have decided to use the Boston area as a cruising base and have committed to stay in Hingham Massachusetts and the Hingham Shipyard Marina. 

The marina was built on property that once held the Hingham Shipyard where 227 war ships were build during World War II.  Today the shipyard is home to a multi use development that includes the marina, condos, homes, restaurants, a six screen movie theater, retail stores and a Fresh Market (competitor of Whole foods).  Click the link below for AN AMAZING history of the WWII shipyard.  The photos are extraordinary.

http://www.hinghamshipyardmarinas.com/history-page.html

The Boston Harbor Ferry operates from the east end of the marina.  A trip to Boston takes 35 minutes.  The ferry docks at Rowes Wharf in downtown boston.  The fare is $8.00.

Click below to watch a video of the marina presented by New England boating magazine.

http://newenglandboating.com/news/video-visiting-the-hingham-shipyard-marinas.html

The marina holds 500 boats and has floating docks, which is necessary as the Boston area has 8 feet tides.  More importantly, the marina is situated in the Weymouth Back River in very protected waters, which is great at all times and especially if the Boston is hit by a hurricane.  In fact the Back River in considered a hurricane hole.  It also has deep water (14 foot depth at low tide).  The marina will provide us with a 63 foot slip allowing for a bow-in starboard tie.  Our aft deck will face the Stodder's Neck park and there will be only one dock to the west with small boats.  We will have a spectacular view.

My sister, Myrna, and the view we will have from the aft deck.
Stodder's Neck park is an off leash dog park  and people love it.  Just north of it (and across Route 3A) is Bare Cove Park. 

http://www.yelp.com/biz/stodders-neck-hingham

Bare Cove Park consists of 484 acres located along the banks of the Weymouth Back River in the town of Hingham, MA. Set aside as a wildlife sanctuary and a place for public recreation, the park is an exceptional area of river shoreline, wetland, open fields, dense woods, and diverse animal and plant life. The many wild animals that inhabit Bare Cove Park include coyote, fox, and deer.  This was originally the site of the Hingham Naval Ammunition Depot, which supplied munitions during WWII.  Over 2,400 people were employed there in its peak year of1945.  The Depot was decommission in 1961.

http://hingham-ma.gov/barecove/

This location gives us access to one of the best cruising grounds on the east coast.  The map below shows the Boston waters.   The marina is located two "green blocks" to the left of Hingham (lower right side of photo)



Click on the map (to expand it) and note BH-11 (Weymouth Back River).  That is the precise location of the Hingham Shipyard Marina.  From Hingham we can cruise all of Boston Harbor's relatively protected waters.  Portsmouth New Hampshire to the north is 70 miles and Maine's cruising ground is just north of that.  The Cape Cod Canal with its access to Cape Cod is 80 miles to the he south.  Between Boston and the canal are the harbors of Cohasset, Situate and Plymouth.

Of special significance is Hull Massachusetts just a short dingy ride across the bay from the marina.  Hull is where I spent 10 weeks with my family every summer from age 5 to 18.

By car (which we plan to have with us) we are as close as 10 minutes and as far as 2 hours from family and friends.  Lesley, Scott and Amelia in Cumberland, RI are within an hour.  My sister in Cambridge is within 40 minutes.

Week 33 photos will be posted shortly and they show considerable progress. 

Post Script: During WWII, the Hingham Shipyard built a Destroyer Escort, a 289 foot 1,360 ton vessel with a 35 foot beam and 9 foot draft, in 23 days from the day of laying the keel.  Outer Reef take notice (just kidding).  

Written by Les.






Friday, July 26, 2013

Construction: Week 31 - Salon Framed Out

Progress this week appears to be minimal.  I guess I was spoiled by the last two weeks when lots of stuff happened.  Here's the update.  Note: This is my interpretation of the progress prior to review with Mike.   Expect changes.

1. Aft view - No changes
There is no visible changes to the hull as viewed from the outside.  This was also true with regard to the flybridge/boat deck and hardtop structures so I did not include photos

Progress was most apparent on the interior, specifically in in the VIP, Master and salon.

2. Salon looking forward.  Framing of salon area and windows
3. Salon looking aft.  Aft deck flooring visible through door.
The two photos above shows
  • Aft deck flooring (visible through the door)
  • Window framing
  • Bulkhead for AV cabinet?
4. VIP.  Worker installing shelving with wenge trim
5. Master.  Teak veneer on bulkheads

6. Master.  Teak veneer on bulkhead, wenge veneer on end tables

7. Master looking aft.  Note the cables and wires coming out of the hanging locker to port.
Now to the engine room and lazarette.

8. Engine room looking forward.  Worker installing ceiling installation

9. Engine room looking aft.  The stainless steel engine mounts have a temporary protective cover.  Engine room lighting prior to mounting

10.  Lazarette.  Big mess (as compared to last week).  Something going on but it's hard to tell.
The fact that the stainless steel engine mounts have been protected suggests that engine installation is not imminent.  Further, it is puzzling that the salon flooring and engine room ceiling insulation are installed.  One would think that it would make sense to install the engines before hand.  That said, it is my understanding that the engine will be dropped in through the salon floor.  Stay tuned.

Written by Les.

Friday, July 19, 2013

Construction: Week 30 - Salon Deck Progress, Engine Mounts & Generators Installed

A record number of photos (16) show a record amount of progress since last week literally happening everywhere.  But most notable is the installation of the 16KW and 12KW generators and the long awaited engine mounts, the latter of which suggests that we may see the arrival of the CAT C9 ACERT engines.  That said, I've been incorrectly forecasting imminent engine arrival for months.  So stay tuned.

Here are the photos notated with this week's specific changes:

1. Port side view of pilot house and galley
The photo above shows the following:
  1. A worker doing fiberglass work under the forward seating
  2. Scupper (oval opening below gunwale just forward of the Portuguese Bridge)
  3. Haws hole (round opening just forward of the scupper)
  4. Windshield wiper drive shafts (3) along top of windshield
  5. Port forward boarding gate
  6. Access panel just below and aft of the port pilot house window for fuel fills
  7. Bulkhead on starboard wall for galley storage drawers (delineating the salon from the galley)
2. Aft view of transom and aft deck
The photo above shows the following:
  1. Rudders (notice also the keel)
  2. Hydraulic stern thruster tube on transom (unpainted)
  3. Exhaust ports for engines, generators and AC
  4. Underwater exhaust (at the "x" cross members on starboard side scaffolding)
  5. Engine room entry door frame
  6. Stairs leading to the aft deck
  7. Door frames for aft deck access gates (port & starboard)
  8. Aft haws holes visible on both side of hull (note the recess)
  9. Starboard aft deck boarding gate
  10. Starboard pilot house boarding gate (opens inward)
  11. Access panel for starboard side fuel fill
3. Pilot house area
The pilot house photo above shows the following:
  1. Windshield wiper motors
  2. Multiple wiring looms
  3. Entry to the accommodations stairwell
  4. Platform for helm station
4. Galley area
The galley area photo above shows:
  1. Wiring for galley appliances
  2. Wiring running aft to salon
  3. Bulkhead for aft galley counter
  4. Galley window frame
  5. Plumbing (blue lines)
  6. Fuel lines  leading from fuel fill on port side

5. Port side looking aft from pilot house to galley and then salon
The photo above shows the following:
  1. Inside view of fuel fill box (white box on bulkhead)
  2. Partial bulkhead separating pilot house from galley
  3. Wire looms below pilot house settee
6. Salon looking forward
The photo above shows:
  1. Workers installing wiring
  2. Salon windows framed
  3. Starboard side bulkhead separating salon from galley (side of storage drawers)
  4. Port side bulkhead separating salon from port side of galley
  5. Marine plywood flooring unsecured awaiting engines
  6. Air intake boxes on starboard and port sides (trapezoid boxes)
7. Salon looking aft
The photo above shows:
  1. Aft door framed
  2. All salon windows framed
  3. Engine room exhaust fan boxes (adjacent to salon aft bulkhead).  Exhaust heat through grates along the walkway
  4. Wiring (all over the place)
8. Engine room looking forward
The photo above shows:
  1. Engine mounts for the CAT C9 ACERT engines (503 HP each)
  2. Northern Lights 16KW and 12KW generators installed
  3. Stainless steel framing over generators
  4. Fuel fill and vent hoses attached to tanks both sides
9. Engine room looking forward
The photo above looking forward shows:
  1. Northern Lights 16KW and 12KW generators bolted to platforms (enclosed in sound deadening boxes).  Dropped in through the salon floor
  2. Equipment trays above each generator
  3. Note: The tray above the starboard side will house the Chilled Water AC unit
  4. Water (blue) line for Chilled Water AC
10. Lazarette looking aft at steering gear
The photo above shows:
  1. Steering gear housing covered with epoxy paint
  2. Stern Thruster tube awaiting mechanical system (behind the foam block)
  3. Epoxy paint on inside of transom
Now we will look at the below deck accommodations.
11. VIP with worker installing air vents on both sides of the berth (top of photo)
12, Master looking aft.  Hydraulic line visible in port side
There was no apparent progress on the flybridge and hardtop structures.

Recall on Week 28 that I reported very little progress related to Tania shipping two Outer Reefs, an 83 and a 70.  Last week's progress was considerable and this week it appears even more so.  I can't wait for next Friday.

Also recall that I had computer problems last week.  This was due to an attempted scam and my support group updating my operating system after they scanned for threats. Fortunately, no threats were found and I have started SLOWLY to master the new operating system - although I cannot understand why Microsoft moves functionalities around.  Businesses lose billions of dollars while there employees struggle to learn the new system, all of which is unnecessary.

Speaking of scams.  BEWARE of anyone who calls you and tells you that they are calling on behalf of Microsoft and that your computer has a virus.  Microsoft NEVER calls anyone.  These criminals, located overseas, want to you to give them control of your computer using remote access software.  While "fixing" your problem they will install software that allows them to steal your identity, use your credit cards and steal money from your online bank account.  For more information go to www.lab99.com/computer-support-scam-alert.

Written by Les.

Saturday, July 13, 2013

Construction: Week 29 - House and Hull Mated

Big news!  The house has been mated to the hull. 

1. House mated to the hull,  anchor ports and through hull fittings
The photo above shows:
  1. The house mated to the hull
  2. Anchor chutes being cut into the bow by a worker
  3. four through hull fittings (just below the blue tape above the water line)  The fittings have been there since Week 26.  I just missed them.
  4. Bowthruster tubes
Below is this week's overview showing the house mated to the hull.  In this photo you can see the house windows, pilot house, galley and salon areas and the aft deck.  Notice the framing on the aft deck awaiting the teak decking.

2. Overview of the house mated to the hull with aft deck visible
Explanatory Note: The following is the process for mating fiberglass sections.  This would include the hull to the house, the flybridge to the walk-around deck covers and the hardtop's cover to its support structure.
  • Step 1: Sections are glued with 3M 5200 Marine Adhesive
  • Step 2: Bolts are inserted
  • Step 3. The adhesive is allowed to cure
  • Step 4. The seam is fiberglassed, faired and finished
Here are the other photos notated with progress.

3. Flybridge out of mold on floor upside down.  Boat deck not visible
You get a sense of the flybridge's size when you notice the worker on the right.  You can also see the structure that provider the covers for the walk-arounds.  This a separate piece that has been mated to the flybridge structure.   See photo below.

Week 27 view of the walk-around deck in the mold
The yacht profile below shows the hull, house, flybridge with hardtop, boat deck, covered walkways and covered aft deck.

Profile of 63
Here are close-up views of the pilot house/galley and salon areas.  The area to the right of the stairs in the photo below will house (from aft to forward) a storage locker with shelves, GE Monogram side by side refrigerator, another storage locker with drawers, the wine cooler, file drawer and steps leading to the flybridge.

4. Close-up of galley and pilot house areas,  Wall are covered with marine plywood


5. Close-up of salon area.  Bulkhead structure for pilot house work table in foreground and stairwell to accommodation
The next photo shows the lazarette looking aft.  Notice the inner side of transom structure and the workers.  The worker to the right is standing where the stairs will lead from the transom door to the lazarette and then into the engine room.  The two photos below show the open lazarette before the house was mated and the house still in the mold with the transom structure attached.
6. Transom structure  Note the stairs on either side,
Week 28 view of the lazarette before the house was installed
Week 26 view of the transom attached to the house which is still in the mold
The next photo shows the engine room looking aft.  On the port and starboard side you can see a raised platforms for the 12KW & 16KW Northern Lights Generators.  The workers are applying epoxy paint to the bilge areas.  Epoxy is used as opposed to fiberglass as it is non-porous.

7. Engine room looking aft.
Below are photos of the three staterooms.  Progress continues with regard to teak veneer in the staterooms.  In the master you can see frames around the handing & storage lockers and the door to the engine room.

8. VIP berth and structure installed and veneered

9. Guest stateroom.  Lower bunk with two access hatches.  Teak veneer applied

10. Master stateroom looking to port.
11. Master stateroom looking aft.  Door frames visible
Written by Les.